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采用三菱化學株式會社ZEBREX?沸石膜溶劑脫水技術的21t/h乙醇液相脫水系統正式投用
發布時間:2022-09-02閱讀次數:

資料來源:

https://www.aemetis.com/aemetis-commissions-10-million-mitsubishi-zebrex-system-at-keyes-plant-reducing-petroleum-natural-gas-use-by-20-and-lowering-ethanol-carbon-intensity/


Aemetis Commissions $10 million Mitsubishi ZEBREX? SystematKeyes Plant, Reducing Petroleum Natural Gas Use by 20%andLowering Ethanol CarbonIntensity.

Aemetis運行了Keyes乙醇工廠投資約1000萬美元的三菱ZEBREX?系統,將降低約20%石油天然氣使用量,并降低乙醇碳強度。

Largest ZEBREX? system in the world and the first fuel ethanol plantinstallation in North America; Mitsubishi ZEBREX? technology reduces costs andincreases revenues by an estimated $5 million per year at the Aemetis Low CarbonEthanol Facility in Keyes,CA.

作為世界上較大的ZEBREX?系統和在北美建設的第一個燃料乙醇工廠,在加利福尼亞州Keyes的Aemetis低碳乙醇工廠使用了三菱ZEBREX?技術,該技術每年可降低生產成本并增加收益約500萬美元。

CUPERTINO, Calif. – August 31, 2022 – Aemetis, Inc. (NASDAQ: AMTX), a renewable naturalgas (RNG) and renewable fuels company focused on negative carbon intensity products, completedthe installation and commissioning at the Keyes ethanol plant in California of the firstMitsubishi ZEBREX? system in North America, reducing overall energy use and lowering the carbon intensityof ethanol. The system is now fully operational, reducing energy costs and increasing biofuel value by more than $5 million per year.

加利福尼亞州CUPERTINO——2022年8月31日——Aemetis,Inc.(納斯達克:AMTX),一家專注于負碳強度產品的可再生天然氣(RNG)和可再生燃料公司,在加利福尼亞州的Keyes乙醇工廠完成了北美首個三菱ZEBREX?系統的安裝和調試,減少了總體能源使用并降低了乙醇的碳強度。該系統現已全面運行,降低了能源成本,每年增加生物燃料價值超過500萬美元。

The cost of equipment, engineering and installation of the Mitsubishi ZEBREX? systemwas approximately $10 million. Aemetis expects to receive more than $1 million of grant funding fromthe PG&E and CPUC Energy Efficiency Program in support of theproject.

三菱ZEBREX?系統的設備、工程和安裝費用約為1000萬美元。Aemetis預計將從PG&E和CPUC能源效率計劃獲得超過100萬美元的贈款,以支持該項目。

The Mitsubishi Chemical Corporation ZEBREX? ethanol dehydration system was commissionedafter several years of engineering design, fabrication, installation and testing at the Aemetis 65 milliongallon per year, low carbon ethanol plant. The patented ZEBREX? technology replaces theenergy-intensive molecular sieve ethanol dehydration process used by most fuel ethanol plants in the world. TheAemetis plant upgrade is the largest implementation of the ZEBREX? systemworldwide.

三菱化學株式會社ZEBREX?乙醇脫水系統經過多年的工程設計、制造、安裝和測試,在Aemetis 6500萬加侖/年低碳乙醇工廠投入使用。ZEBREX?技術取代了世界上大多數燃料乙醇工廠使用的能源密集型的分子篩乙醇脫水工藝。Aemetis工廠升級實施的是全球最大的ZEBREX?系統。

The upgrade from the traditional Pressure Swing Adsorption (PSA) ethanol dehydration process tothe ZEBREX? system has reduced petroleum natural gas consumption at the Keyes facility by morethan 20%, which is estimated to provide energy savings of approximately $3.4 million peryear.

從傳統的變壓吸附(PSA)乙醇脫水工藝升級為ZEBREX?系統,使Keyes工廠的石油天然氣消耗量減少了20%以上,預計每年可節約能源約340萬美元。

Additionally, by reducing the amount of fossil fuel energy used in the production process,Aemetis expects to receive a lower carbon intensity (CI) score for the fuel ethanol produced at the Keyesplant, which will increase revenue for each gallon of fuel ethanolsold.

此外,通過減少生產過程中化石燃料使用量,Aemetis預計Keyes工廠生產的燃料乙醇將獲得較低的碳強度(CI)分數,這將增加每加侖燃料乙醇的銷售收入。

“Implementation of the Mitsubishi ZEBREX? technology at the Aemetis Keyes plant completesanother significant project as we transition our ethanol production process from petroleum-based energysources to renewable electricity,” said Andy Foster, President of Aemetis Advanced Fuels Keyes, Inc.“Our engineering team worked closely with Mitsubishi in Japan to customize the design of the systemfor large-scale fuel ethanol production. The ZEBREX? technology is delivering as promised andMitsubishi has been an outstanding partner throughout this multi-year process,” addedFoster.

Aemetis Advanced Fuels Keyes總裁安迪·福斯特(Andy Foster)表示:“隨著我們將乙醇生產工藝從石油基轉變為可再生能源,Aemetis Keyes工廠采用的三菱ZEBREX?技術完成了另一個重要項目”。“我們的工程團隊與日本三菱密切合作,為客戶定制設計大規模燃料乙醇生產系統。ZEBREX?技術實現了承諾,三菱在這一多年過程中一直是一個出色的合作伙伴”,Foster補充道。

The Aemetis carbon intensity reduction projects at the Keyes ethanol plant include a 1.9-megawattsolar microgrid with battery backup that will produce zero carbon electricity to reduce natural gas usage, anda Mechanical Vapor Recompression (MVR) system using electric motors furthers the transitiontorenewableelectricity.

Aemetis Keyes乙醇工廠的碳強度降低項目包括一個1.9兆瓦的太陽能微電網,配備電池備用,將產生零碳電力,以減少天然氣的使用,以及一個使用電機的機械蒸汽再壓縮(MVR)系統,進一步向可再生電能過渡。

Combined, the Aemetis carbon reduction projects are expected to reduce the use of petroleum naturalgas at the Keyes biofuel facility by 85%, which will save the company more than $1 million per monthinnatural gas costs and provide a significant increase in the value of the ethanol produced at theplant.

綜上所述,Aemetis的碳減排項目預計將Keyes生物燃料工廠石油天然氣的使用量減少85%,這將為公司每月節省超過100萬美元的天然氣成本,并大幅提高該工廠生產的乙醇價值。

Aemetis is focused on producing below zero carbon intensity renewable fuels, including negativecarbon intensity renewable natural gas (RNG), sustainable aviation fuel (SAF), renewable diesel (RD),and bioethanol. Aemetis projects maximize the use of agricultural waste or by-products as lowcarbon feedstocks to produce renewable fuels, while leveraging the value of federal and state carbonreduction programs. Aemetis is developing two carbon capture and sequestration (CCS) wells near itsbiofuel facilities in Central California that are expected to store about 2 million metric tonnes per year ofCO2.

Aemetis專注于生產負碳強度的可再生燃料,包括負碳強度可再生天然氣(RNG)、可持續航空燃料(SAF)、可再生柴油(RD)和生物乙醇。Aemetis項目最大限度地利用農業廢物或副產品作為低碳原料生產可再生燃料,同時利用聯邦和州的碳減排計劃的價值。Aemetis正在加州中部生物燃料設施附近開發兩口碳捕獲和封存(CCS)井,預計每年可儲存約200萬公噸的二氧化碳。

附件:

三菱化學株式會社ZEBREX?技術介紹:

ZEBREX?是一種先進的沸石膜脫水工藝技術,可應用于各種溶劑,如異丙醇、乙醇(包括生物乙醇)、丙酮、正丙醇、丁酮(甲乙酮)、N-甲基吡咯烷酮、氟系列專用溶劑等多種燃料或有機溶劑的脫水,以用于提高產品品質或溶劑回收。沸石膜脫水技術也可用于酯化反應,以加快酯化反應速率和轉化率。

此技術可廣泛用于煤化工、制藥、精細化工、生物乙醇、飲料、廢溶劑回收、電子、半導體、新能源等領域。

1、具體應用領域說明

(1)酯化反應:將反應水從反應體系中脫除,加快反應速率,提高轉化率;

(2)乙醇/水分離:如生物乙醇、煤制乙醇、煤制乙二醇副產乙醇、精細化工和醫藥化工用乙醇/水分離等;

(3)可降解塑料行業:PBAT副產四氫呋喃分離;

(4)BDO行業:醛炔法副產丁醇水溶液的脫水,順酐法甲醇塔外采丁醇有機廢液的回收;

(5)異丙醇/水分離:丙酮加氫制異丙醇、精細化工和醫藥化工用異丙醇/水分離;

(6)食用酒行業:低溫分離,以保持酒中氨基酸成分;

(7)廢溶劑處理:以回收溶劑并減少排放。

2、技術發展歷程

1997年:三井造船株式會社(現三井造船控股株式會社)開發出沸石膜脫水系統;

2015年:三菱化學株式會社實現CHA沸石膜商業化(ZEBREX?ZX1);

2016年:三井造船&機械服務株式會社(現三井E&S能源系統株式會社)與三菱化學株式會社達成商業聯盟,共同推進沸石膜,統一品牌名稱為ZEBREX?(工業級)和KonKer?(食品級);

2017年:三菱化學株式會社開發出用于生物乙醇的耐酸性沸石膜(ZEBREX?ZX2);

2021年:合肥江新化工科技有限公司和三菱化學株式會社達成全面合作,在中國推廣沸石膜溶劑脫水技術。

致力于產學研合作,推進科技成果轉化,為客戶降本和增效,做細分行業實干家!
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